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Custom Cable Assemblies

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Supply Chain Management best practices today demand higher-level sub-assemblies to help streamline manufacturing and final assembly.

Gopher Custom Solutions (GCS), a division of Gopher Electronics, is a highly flexible, reliable Sub-assembler, created in response to customers' needs. From connectorizing fans to Panel Builds, GCS adds value.


 

Flat Flexible Cable (FFC) Assemblies:

  • Lighter weight & lower profile vs traditional wire harnesses
  • Cable assemblies may be connectorized to mate with industry standard headers
  • Centerlines of .100"(2.54 mm) & .050" (1.27 mm)
  • Jacket constructions of Nomex, Polyester, Kapton and Teflon
  • High flex life & superior heat dissipation
  • EMI/RFI options are available
  • Custom length assemblies available
  • Flexstrip jumpers in stock or built to order
  • 100% continuity tested

Gopher Electronics Custom Products

Flexible Printed Circuit (FPC) &
Membrane Switch Termination:

  • Terminated with 25+ years of expertise
  • Can replace circuit boards & wires in multiple applications
  • Centerlines of .100" (2.54 mm) & .050" (1.27 mm)
  • Termination of Polyester, Mylar, Kapton & Teflon Assemblies
  • Turnaround services in 3 business days
  • 100% continuity tested
   
Flexible printed circuit

Value-Add Customization/Cable Harness:

  • Development and production of prototypes through production level assemblies
  • Engineering, purchasing, stocking and logistics support available for your design objectives
  • Assemblies delivered to factory floor ready for installation and integration
  • Assemblies are built and stocked in Minnesota
  • Certification to UL ZPFW2, IPC/WHMA A-620, J-STD-001, and IPC-A610

Flat Flexible Cable

DIN Rail/Panel Build:

  • Sub-assemblies manufactured to your prints and specifications
  • Sub-assembly installation reduces labor and logistics costs
  • Builds allow for managing one part number vs numerous components
  • Components and final sub-assemblies stocked at Gopher Electronics, allowing for flexible delivery to meet demand requirements

Custom Flexstrip Jumpers

Switch & Sensor Assemblies

  • Customized switches and sensors by terminating correct connector per your spec or application
  • Environmental protection
  • Custom cable lengths and types
  • Custom connectors
  • Electrical/Functional testing
             
Custom Flexstrip Jumpers

Custom "connectorizing" of Fan and Blower Assemblies

  • Build to print
  • Custom wireharness
  • Labeling
Custom Flexstrip Jumpers

Heavy Gauge Wire Assemblies

  • Using up to 4/0 cable with lugs from Panduit, Molex and QuickCable
  • Crimped to IPC/WHMA-A-620B
  • Heat shrink from Alpha, Panduit and 3M

Custom Flexstrip Jumpers

 

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